SUBARU impreza SERVICE and USER MANUAL

CONTINUOUSLY VARIABLE TRANSMISSION(TR580)

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Turbine Speed Sensor INSPECTION Turbine Speed Sensor INSPECTION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Turbine Speed Sensor INSPECTION 1. Set the ST between the TCM and bulkhead harness. ST 18460AA040 CHECK BOARD 2. Set the probe of oscilloscope to the check...
Turbine Speed Sensor REMOVAL Turbine Speed Sensor REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Turbine Speed Sensor REMOVAL CAUTION: Be sure to prevent water or oil from contacting the connector terminal of turbine speed sensor. If adhesion occurs, replace with a new...
Transmission Mounting System INSTALLATION Transmission Mounting System INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Mounting System INSTALLATION 1. PITCHING STOPPER 1. Install the pitching stopper. Tightening torque: T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb) T2: 58...
Transmission Mounting System REMOVAL Transmission Mounting System REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the clip (A) from the air intake boot. 3. Loosen...
Transmission Harness REMOVAL Transmission Harness REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Harness REMOVAL 1. INHIBITOR HARNESS 1. Remove the transmission from the vehicle. Automatic Transmission Assembly > REMOVAL 2. Remove the transmission...
Transmission Control Module (TCM) INSTALLATION Transmission Control Module (TCM) INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Module (TCM) INSTALLATION 1. Install the bracket to the TCM. 2. Install the TCM to the bracket. Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5...
Transmission Control Module (TCM) REMOVAL Transmission Control Module (TCM) REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Module (TCM) REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the instrument panel lower cover. Instrument Panel Lower Cover > REMOVAL...
Transmission Control Device INSTALLATION Transmission Control Device INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Device INSTALLATION 1. Install the parking support. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb) 2. Install the extension case....
Transmission Control Device REMOVAL Transmission Control Device REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Device REMOVAL 1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL 2. Remove the inhibitor switch....
Transmission Case INSTALLATION Transmission Case INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case INSTALLATION 1. Clean the mating surface of transmission case and converter case. 2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT...
Transmission Case ASSEMBLY Transmission Case ASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case ASSEMBLY 1. Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter. NOTE: Apply CVTF to the O-ring of CVTF...
Transmission Case DISASSEMBLY Transmission Case DISASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case DISASSEMBLY 1. Remove the oil stopper plate. 2. Remove all plugs from the transmission case. 3. Remove the oil seal using a screwdriver...
Transmission Case REMOVAL Transmission Case REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case REMOVAL 1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL 2. Remove the air breather hose. Air Breather...
Transfer Driven Gear ASSEMBLY Transfer Driven Gear ASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear ASSEMBLY 1. Using the ST, install the ball bearing. ST 899580100 INSTALLER
Transfer Driven Gear DISASSEMBLY Transfer Driven Gear DISASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear DISASSEMBLY 1. Remove the ball bearing using ST. ST1 498077400 BEARING REMOVER ST2 899864100 REMOVER
Transfer Driven Gear INSTALLATION Transfer Driven Gear INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear INSTALLATION 1. Install the transfer driven gear assembly. 2. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION 3....
Transfer Driven Gear REMOVAL Transfer Driven Gear REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear REMOVAL 1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL 2. Remove the extension case. Extension...
Transfer Clutch Pressure Test INSPECTION Transfer Clutch Pressure Test INSPECTION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch Pressure Test INSPECTION 1. Lift up the vehicle. 2. Remove the rear exhaust pipe from center exhaust pipe. 3. Remove the center exhaust cover....
Transfer Clutch INSPECTION Transfer Clutch INSPECTION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch INSPECTION • Inspect the drive plate facing for wear and damage. • Driven plate for discoloration (burned color) • Make sure the snap...
Transfer Clutch INSTALLATION Transfer Clutch INSTALLATION CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch INSTALLATION 1. Install the thrust bearing. NOTE: Make sure to install in the right direction. 2. Install the transfer clutch assembly....
Transfer Clutch ADJUSTMENT Transfer Clutch ADJUSTMENT CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch ADJUSTMENT 1. Install the transfer clutch assembly to the extension case with the transfer driven gear shims and thrust bearings removed. 2. Install...
Transfer Clutch ASSEMBLY Transfer Clutch ASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch ASSEMBLY 1. Install the transfer clutch piston. NOTE: Apply CVTF to the transfer clutch piston lip. 2. Install the return spring. 3. Install...
Transfer Clutch DISASSEMBLY Transfer Clutch DISASSEMBLY CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch DISASSEMBLY 1. Remove the snap ring, and then remove the retaining plate, drive plate and driven plate. (A) Snap ring 2. Compress the...
Transfer Clutch REMOVAL Transfer Clutch REMOVAL CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch REMOVAL 1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL 2. Remove the extension case. Extension Case >...