SUBARU impreza SERVICE and USER MANUAL

TRANSMISSION TRANSAXLE

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Transmission Mounting System INSTALLATION Transmission Mounting System INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Mounting System INSTALLATION 1. PITCHING STOPPER 1. Install the pitching stopper. Tightening torque: T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb) T2: 58...
Transmission Mounting System REMOVAL Transmission Mounting System REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the clip (A) from the air intake boot. 3. Loosen...
Transmission Gear Oil INSPECTION Transmission Gear Oil INSPECTION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil INSPECTION 1. Park the vehicle on a level surface. 2. Turn the ignition switch to OFF, and wait until the engine cools. 3. Remove the oil level...
Transmission Gear Oil REPLACEMENT Transmission Gear Oil REPLACEMENT MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil REPLACEMENT 1. Pull out the oil level gauge. 2. Lift up the vehicle. 3. Using the TORX® bit T70, remove the drain plug, and drain the gear oil...
Transmission Case INSTALLATION Transmission Case INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case INSTALLATION 1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with cleaning solvent. 2. Install the reverse idler gear....
Transmission Case REMOVAL Transmission Case REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case REMOVAL 1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL 2. Remove the clutch release lever....
Transfer Driven Gear ASSEMBLY Transfer Driven Gear ASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear ASSEMBLY NOTE: Be careful when handling because the taper roller bearing outer race and inner race are used as a set. 1. Using the ST, install the...
Transfer Driven Gear DISASSEMBLY Transfer Driven Gear DISASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear DISASSEMBLY 1. Using the ST, remove the taper roller bearing (extension case side). ST 498077000 REMOVER (A) Taper roller bearing...
Transfer Driven Gear INSTALLATION Transfer Driven Gear INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear INSTALLATION 1. Install the taper roller bearing (transfer case side) outer race. (A) Taper roller bearing (transfer case side) outer race...
Transfer Driven Gear REMOVAL Transfer Driven Gear REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL 2. Remove the back-up light switch and...
Transfer Drive Gear ASSEMBLY Transfer Drive Gear ASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear ASSEMBLY 1. Set the ST against the inner race of the ball bearing, and install the drive shaft. CAUTION: Do not apply a load in excess of 10 kN (1 ton,...
Transfer Drive Gear DISASSEMBLY Transfer Drive Gear DISASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear DISASSEMBLY 1. Remove the snap ring. 2. Remove the ball bearing.
Transfer Drive Gear INSPECTION Transfer Drive Gear INSPECTION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSPECTION 1. Ball bearing Replace the bearings in the following cases. • In case of broken or rusty bearings • In case of worn or...
Transfer Drive Gear INSTALLATION Transfer Drive Gear INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSTALLATION 1. Install the transfer drive gear. Tightening torque: 26 N·m (2.7 kgf-m, 19.2 ft-lb) 2. Select the adjusting washer....
Transfer Drive Gear REMOVAL Transfer Drive Gear REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL 2. Remove the back-up light switch and...
Transfer Case and Extension Case Assembly INSTALLATION Transfer Case and Extension Case Assembly INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly INSTALLATION 1. Clean the mating surfaces of the transmission case, transfer case and extension case. 2. Apply a coat of grease...
Transfer Case and Extension Case Assembly ASSEMBLY Transfer Case and Extension Case Assembly ASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly ASSEMBLY 1. EXTENSION CASE 1. Using the ST, install the oil seal to the extension case. Oil Seal NOTE: Use a new oil seal....
Transfer Case and Extension Case Assembly DISASSEMBLY Transfer Case and Extension Case Assembly DISASSEMBLY MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly DISASSEMBLY 1. TRANSFER CASE 1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL 2. Remove the oil...
Transfer Case and Extension Case Assembly REMOVAL Transfer Case and Extension Case Assembly REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly REMOVAL 1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL 2. Remove the...
Switches and Harness INSPECTION Switches and Harness INSPECTION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness INSPECTION 1. BACK-UP LIGHT SWITCH 1. Turn the ignition switch to OFF. 2. Disconnect the back light switch connector. 3. Measure the...
Switches and Harness INSTALLATION Switches and Harness INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness INSTALLATION 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Install the back-up light switch & neutral position switch with the harness. NOTE: Use a...
Switches and Harness REMOVAL Switches and Harness REMOVAL MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Disconnect the ground cable from battery. 2. Remove the clip (A) from the air intake boot....
Shifter Fork and Rod INSPECTION Shifter Fork and Rod INSPECTION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSPECTION 1. Check the fork and rod for damage. Replace if it is damaged. 2. Gearshift mechanism Repair or replace the gearshift mechanism if...
Shifter Fork and Rod INSTALLATION Shifter Fork and Rod INSTALLATION MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSTALLATION 1. Install the spring and ball to the reverse fork rod arm, and press in the ST. ST 399411700 ACCENT BALL INSTALLER 2. Install...